s an acknowledged partner of
        
        
          industry, the SCHERDEL
        
        
          Group
        
        
          constantly endeavours to create innov-
        
        
          ative products which will provide the
        
        
          customer with the greatest possible
        
        
          benefit. Here, the introduction of new
        
        
          materials and production processes
        
        
          plays an important part in ensuring that
        
        
          we live up to our principle of "Growth
        
        
          thanks to innovation". That's why the
        
        
          Group employs a large number of staff
        
        
          and invests a lot of money in relation to
        
        
          research and development work. The
        
        
          aim is to keep extending the store of
        
        
          knowledge pertaining to metal-working
        
        
          which has been built up at SCHERDEL
        
        
          over a period of more than 120 years.
        
        
          Following the example of the company-
        
        
          founders' pioneering spirit, the intention
        
        
          is that, in the future too, the Group will
        
        
          be a market-leader in relation to prod-
        
        
          uct development. In order to provide all
        
        
          the customers with an optimum service
        
        
          in the field of research and develop-
        
        
          ment, SCHERDEL has continuously in-
        
        
          vested in modern testing facilities and
        
        
          laboratory equipment. We would now
        
        
          like to tell you about some of the most
        
        
          important laboratory appliances and ex-
        
        
          plain how they work.
        
        
          The scanning electron micro-
        
        
          scope
        
        
          The sample placed in the test cham-
        
        
          ber is scanned in a vacuum by means
        
        
          of an electron beam. The resulting rep-
        
        
          resentation of the surface topography
        
        
          on the screen has a 3-D effect. This
        
        
          high-tech instrument is used for exam-
        
        
          ining defects during fracture analysis. In
        
        
          addition, the production processes used
        
        
          can be checked, for example, by exam-
        
        
          ining the edges of stamped parts, burrs,
        
        
          shot-peened or coated surfaces and
        
        
          coating structures. Furthermore, it is
        
        
          possible to detect corrosion and impuri-
        
        
          ties. By means of the EDX analysis
        
        
          system, a qualitative analysis of the
        
        
          sample composition or of particular de-
        
        
          tails, such as non-metallic inclusions,
        
        
          can be carried out. Excitation by means
        
        
          of an X-ray beam causes the electrons
        
        
          of the individual atoms to move to an-
        
        
          other electron shell or, as the case may
        
        
          be, to jump back again. The energy
        
        
          (voltage in electron-volts) required for
        
        
          this is registered by means of a detec-
        
        
          tor. The energy value indicates which
        
        
          element is present. In the analytical
        
        
          spectrum, in the case of particular volt-
        
        
          ages, peaks thus become visible, which
        
        
          can be assigned to the elements.
        
        
          The X-ray diffractometer
        
        
          This piece of equipment is used dur-
        
        
          ing testing work in order to optimize the
        
        
          production of components subjected to
        
        
          dynamic stress – at SCHERDEL mainly
        
        
          springs. It makes it possible to adjust
        
        
          residual stress values as desired. When
        
        
          valve springs undergo shot peening, for
        
        
          example, the aim is to achieve a high
        
        
          maximum value of residual compres-
        
        
          sive stresses with a large penetration
        
        
          depth of the residual compressive
        
        
          stresses on the inside of the spring
        
        
          coils.
        
        
          2
        
        
          
            LOCATIONS -
          
        
        
          
            TECHNOLOGY & PRODUCT DEVELOPMENT
          
        
        
          
            - NEWS AND INFORMATION
          
        
        
          A
        
        
          Research activities ensure
        
        
          RESEARCH & DEVELOPMENT
        
        
          SCHERDEL's testing labs are equipped with state-
        
        
          
            Staff profile
          
        
        
          We'd like to introduce staff mem-
        
        
          bers to you who will act as your
        
        
          contact if required.
        
        
          Robert Sroka, factory manager of
        
        
          SCHERDEL Schweiß- und Um-
        
        
          formtechnik (welding and forming
        
        
          technology) in Treuen
        
        
          On 01. April 2010 Mr Robert Sro-
        
        
          ka was appointed to the post of
        
        
          factory manager at SCHERDEL
        
        
          Schweiß- und Umformtechnik
        
        
          GmbH (SSU) in Treuen.
        
        
          Mr Sroka studied process tech-
        
        
          nology at the Technical College in
        
        
          Nuremberg, after which he worked
        
        
          for three years as a planning engi-
        
        
          neer in the field of exhaust-air de-
        
        
          contamination. He then went to
        
        
          the Technical College again, this
        
        
          time in Schweinfurt, where he
        
        
          studied industrial engineering. In
        
        
          the following years he worked in
        
        
          the controlling department and in
        
        
          the management of two compa-
        
        
          nies before finally embarking on
        
        
          his career with SCHERDEL in
        
        
          2003.
        
        
          During the first year, as an assis-
        
        
          tant to the Group Managing Direc-
        
        
          tor, Walter Bach, he acquired an
        
        
          extensive knowledge of the orga-
        
        
          nization and procedures within the
        
        
          SCHERDEL
        
        
          Group
        
        
          . He then
        
        
          worked for Mr Wegmann in the
        
        
          sphere of central production plan-
        
        
          ning where he observed the in-
        
        
          vestment activities of the whole
        
        
          Group. He was in charge of vari-
        
        
          ous process-optimization activities
        
        
          such as optimization of set-up
        
        
          times, order & cleanliness, or the
        
        
          Kaizen system. At the same time
        
        
          he was actively involved at various
        
        
          locations, such as SCHERDEL
        
        
          Marienberg, SSU Treuen or TPS
        
        
          Bor, when problems arose.
        
        
          Since 01. April 2010 Mr Sroka
        
        
          has been factory manager of SSU
        
        
          Treuen. His main aim is to ensure
        
        
          that the location's capacity is used
        
        
          to the full with a corresponding
        
        
          production output and that, thanks
        
        
          to good future prospects and an
        
        
          independent profile, the company
        
        
          will achieve economic success.
        
        
          Mr Sroka is married and has two
        
        
          sons. He likes to devote his
        
        
          leisure activities to sport and also
        
        
          enjoys spending time with his fam-
        
        
          ily.